Intermediate temperature single-chamber methane fed SOFC based on Gd doped ceria electrolyte and La0.5Sr0.5CoO3−δ as cathode

Single-chamber fuel cells with electrodes supported on an electrolyte of gadolinium doped ceria Ce1−xGdxO2−y with x = 0.2 (CGO) 200 μm thickness has been successfully prepared and characterized. The cells were fed directly with a mixture of methane and air. Doped ceria electrolyte supports were prepared from powders obtained by the acetyl-acetonate sol–gel related method. Inks prepared from mixtures of precursor powders of NiO and CGO with different particle sizes and compositions were prepared, analysed and used to obtain optimal porous anodes thick films. Cathodes based on La0.5Sr0.5CoO3 perovskites (LSCO) were also prepared and deposited on the other side of the electrolyte by inks prepared with a mixture of powders of LSCO, CGO and AgO obtained also by sol–gel related techniques. Both electrodes were deposited by dip coating at different thicknesses (20–30 μm) using a commercial resin where the electrode powders were dispersed. Finally, electrical properties were determined in a single-chamber reactor where methane, as fuel, was mixed with synthetic air below the direct combustion limit. Stable density currents were obtained in these experimental conditions. Temperature, composition and flux rate values of the carrier gas were determinants for the optimization of the electrical properties of the fuel cells.