Effect of Nafion dispersion solvent on the interfacial properties between the membrane and the electrode of a polymer electrolyte membrane-based fuel cell

A new Nafion binder solution was prepared using a different organic solvent, dimethylacetamide (DMAc), and applied to a polymer electrolyte membrane-based fuel cell. Wide angle X-ray diffraction (WAXD), electrochemical impedance spectroscopy (EIS), and polarization of the fuel cell were carried out to determine the crystallinity of the Nafion binder film, the cell resistance, and the fuel cell performance. This new Nafion binder film, which was created using a homemade Nafion solution containing DMAc, dissolved slower than a recast Nafion film that was made using a commercial Nafion solution in methanol (2 M). It was found that the slow dissolution of the homemade Nafion binder film was due to a more highly developed crystalline morphology, which can lead to good structural integrity in the catalyst layer for long-term operation of the fuel cell. The micellar structure of Nafion in the commercial Nafion binder solution is broken by new organic solvent, which leads to higher physical chain entanglement between the Nafion membrane and the Nafion binder during preparation of the membrane/electrode assembly (MEA), thereby improving the interfacial stability between the membrane and the electrode and providing long-term stability of the fuel cell.

Research highlights
► We prepared a new Nafion binder using a different organic solvent.
► The new Nafion binder dissolved slower than a conventional Nafion binder.
► The slow dissolution of the new binder was due to a crystalline morphology.
► Therefore, the new Nafion binder improved the stability of the fuel cell.