Minimum explosion concentration of coal dusts in air with small amount of CH4/H2/CO under 10-kJ ignition energy conditions

A 20-L spherical explosion chamber was used to investigate the minimum explosion concentration (MEC) of coal dusts with small amount of flammable gas which is lower than its lower explosion limit (LEL). Two dust samples (anthracite coal and bituminous coal) and three flammable gases (CH4, H2 and CO) were tested. Two methods respectively based on overpressure and combustion duration time were used to determine the MEC of the hybrid mixtures. Experimental results show that the explosion of hybrid mixtures occurs when both dust and gas concentrations are lower than the LEL or MEC of the single substances. As flammable gas concentration increases, either explosion pressure (Pex) and explosion pressure rise (dp/dt)ex) increase or the MEC decreases for all the hybrid gas-dust mixtures as a general trend, showing a strong concentration effect. At the same concentration of coal dusts, the addition of CH4 poses a higher explosion risk than the other two flammable gases. Moreover, it was found that the results of MEC determined by both methods agree each other well, suggesting that both methods are valid to determine MEC of hybrid mixture in the synergic explosion region. The distribution of experimental data in the explosion regimes shows that the restricted areas defined by empirical formulas are insufficient from safety considerations.