Development of iron oxide and titania treated fly ash based ceramic and its bioactivity

The increasing accumulation of fly ash from thermal power plants poses a major problem to the environment. The present work reflects the novel utilization of this profusely available industrial waste in the form of an antibacterial hard ceramic material by treating fly ash with ferric oxide (Fe2O3) and titania (TiO2) during sintering process at 1600 °C. The developed material shows more than 90% bacterial reduction against both Gram-positive and Gram-negative bacteria. The mechanism of their antibacterial action was studied by transmission electron microscopy (TEM) image analysis of the bacterial cross-section. The developed ceramic material acquires hardness due to the enhancement of the natural mullite content in the matrix. The mullite content and the crystallinity of mullite have shown their increasing trend with increasing concentration of the metal oxide during sintering process. A maximum of ~ 37% increase in mullite was obtained for 7% w/w Fe2O3 and TiO2. Metal oxide lowered the activation energy of the reaction and enhanced the reaction rate of alumina (Al2O3)–silica (SiO2) to form mullite which increases the hardness. The study highlights novel utilization of fly ash as a hard ceramic antibacterial product (bioceramics) for both structural and hygiene applications in an eco-friendly way.

► A novel antibacterial hard ceramic material by treating fly ash with metal oxide.
► The material shows excellent antibacterial activity (> 90%) against pathogenic bacteria.
► Mechanism of antibacterial action by TEM analysis.
► Enhancement of the concentration of ‘natural mullite content’ in the material.
► Hardness induced by enhanced mullite content is an added advantage for prolonged product life.