Bio-inspired capillary dry spinning of regenerated silk fibroin aqueous solution

To biomimic the spinning process of silkworm or spider, a capillary spinning equipment was applied to spin regenerated silk fibroin (RSF) fibers from RSF aqueous solutions in air. This equipment exhibits a wide processing window for various RSF aqueous solutions. The effects of pH, metal ions, RSF concentration and spinning parameters on the spinnability of the spinning dope and the mechanical properties of the obtained fibers were investigated. As a result, spinning dopes with a pH from 5.2 to 6.9 have good spinnability, especially for the dope with a pH of 6.0 and a Ca2+ concentration of 0.3 M. The RSF concentration of this dope ranges from 44% to 48%. Under optimized conditions of our dry spinning experiments (L/D, 133; take-up speed, 30 mm/s), the obtained as-spun fiber has a breaking strength of 46 MPa, which can be improved up to 359 MPa after a preliminary post-drawing in 80 vol.% ethanol aqueous solution.

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► Regenerated silk fibroin fibers were prepared by using a dry spinning method.
► Dope compositions affect dope spinnability.
► Spinning parameters affect dope spinnability and fiber properties.
► The breaking stress of the post-treated fiber was up to 359 MPa.