Microstructure evaluation of sintered combustion-derived fine powder NiO–YSZ

Citrate–nitrate combustion synthesis was used for the preparation of NiO–YSZ. The main advantage of the preparation method used was reflected in the fact that after the synthesis both phases NiO and YSZ were randomly distributed on a nanometre level. The prepared NiO–YSZ powder composites were shaped, sintered and reduced to Ni–YSZ and subsequently submitted to microstructure investigations. Relative sintered densities higher than 90% were obtained at sintering temperatures as low as 1200 °C. A sintering temperature 1200 °C was also recognized as the preparation temperature that provided the smallest Ni grains in the final Ni–YSZ cermet with an average Ni-particle diameter as low as 0.27 μm.