The effects of immersion time on morphology and electrochemical properties of the Cr(III)-based conversion coatings on zinc coated steel surface

The main purpose of this paper is to develop a dynamic and non-destructive method to quantify and correlate the microstructure changes of the Cr(III) layer by electrochemical techniques. The open circuit potential (OCP) analysis reveals the nucleation growth mechanisms of the Cr(III) layer and the dissolution phenomena of Zn. In addition, the effects of immersion time to the corrosion behavior of Cr(III)-based conversion coatings (TCCCs) on electrogalvanized steel were studied using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in a 3.5% NaCl solution. Furthermore, surface morphology of the Cr(III) coatings under different immersion times was examined using both a scanning electron microscope and an atomic force microscope.From the potentiodynamic polarization experiment, the corrosion current density (Icorr) of the specimen with immersion time of 60 s was found appreciably small, representing the inheritance of the best anticorrosion performance. Additionally, the corrosion resistance of the Cr(III)-coating for the specimens obtained between 30 s and 60 s is two order higher than those of the untreated specimen from the EIS experiments. Results show that the quality of Cr(III)-based conversion coatings was strongly influenced by the immersion time of Cr(III) solution. And the optimal immersion time is recommended in the range of 30–60 s.