Evaluation of corrosion rate from polarisation curves not exhibiting a Tafel region

Evaluation of corrosion rate by Tafel extrapolation is often impossible, simply because an experimental polarisation curve does not exhibit linear Tafel regions. This paper shows how such curves for the Fe/H2O/H+/O2 corrosion system can be accurately deconstructed to furnish both kinetic and thermodynamic parameters for the anodic and cathodic reactions. The curved anodic branch (due to film formation) is then amenable to correction for IR voltage drop and the resulting Tafel slope and other parameters are then substituted in the Tafel equation to accurately determine icorr. An alternative method to obtain the anodic Tafel slope has been used to validate the above approach. Polarisation curves describing the inhibition of mild steel in industrial cooling water were scanned/digitised from the literature.