Preparation of SOFC anode composites by spray pyrolysis

Lowering the SOFC working temperature would also be greatly attractive, but low temperature working SOFCs require high-performance anodes. The cermet SOFC anodes, which are composed of nickel and samarium doped ceria, were prepared by spray pyrolysis (SP), because SP produces spherical particles with small size distributions. SP-derived particles of NiO, SDC, and NiO/SDC composite had a round shape and comprised nanometer-sized primary grains. The cermet anodes were prepared by using SP-derived NiO/SDC composite particles or mixing SP-derived NiO and SDC particles. The anode prepared with the composite particles showed higher SOFC cell performance than that with the mixed ones. The composite particles had high surface areas and a capsule-type form. The outer shell would be composed of SDC and the inner core was NiO. The capsule-type composite particles would depress aggregation of Ni or NiO during reduction from NiO to Ni metals, and this depression would enhance SOFC anode performance.