Effect of copper and aluminium addition on mechanical properties and corrosion behaviour of AISI 430 ferritic stainless steel gas tungsten arc welds

The influence of grain refining elements such as copper (Cu) and aluminium (Al) on mechanical properties of AISI 430 ferritic stainless steel welds through gas tungsten arc welding process was studied. Cu (foil form) and Al powder of −100 μm mesh was added in the range from 1 to 3 g between the butt joint of ferritic stainless steel. In order to investigate the influence of post-weld heat treatment on the microstructure and mechanical properties of welds, post-weld annealing was adopted at 830 °C, 30 min holding followed by water quenching. Corrosion behaviour of ferritic stainless steel welds was also studied. From this investigation, it is observed that the joints made by the addition of 2 g Al (2.4 wt.%) in post-weld annealed condition led to improved strength. There is a marginal improvement in the ductility and pitting corrosion resistance of ferritic stainless steel welds by the addition of 2 g Cu (0.18 wt.%) in post-weld annealed condition. The observed mechanical properties have been correlated with microstructure, fracture features and corrosion behaviour of ferritic stainless steel weldments.