Reactions during melting of low-activity waste glasses and their effects on the retention of rhenium as a surrogate for technetium-99

• We studied incorporation of Re (99Tc surrogate) into low-activity waste glass melt.
• Two glass feeds with different Tc retention in glass from melter tests were used.
• Leaching and chemical analyses were performed to examine Re partitioning.
• We propose the source of large difference in Re retention for these two glass feeds.
• Different salt compositions formed during melting are responsible for the difference.

Volatile loss of radioactive technetium-99 (99Tc) to off-gas is a major challenge when vitrifying low-activity waste (LAW) at the U.S. Department of Energy's Hanford Site in Washington State. We investigated the partitioning and incorporation of rhenium (Re) (a nonradioactive surrogate for 99Tc) into the glass melt during crucible melting of two simulated LAW feeds that have exhibited a large difference in 99mTc/Re retention in glass from small-scale melter tests. Each feed was prepared from a simulated liquid LAW and additives (boric acid, silica sand, etc.). The as-mixed slurry feeds were dried at 105 °C and heated to 600–1100 °C at 5 K/min. The dried feeds and heat-treated samples were leached with deionized water for 10 min at room temperature followed by 24-h leaching at 80 °C. Chemical compositions of the resulting solutions and insoluble solids were analyzed. Volume expansion measurements and X-ray diffraction (XRD) analyses were performed on dried feeds and heat-treated samples to characterize the progress of feed-to-glass conversion reactions. We found that incorporation of Re into the glass melt was virtually completed during the major feed-to-glass conversion reactions that occurred at ≤ 700 °C. The results of our study suggest that the different compositions of the salt phases formed during early stages of melting at ≤ 700 °C are responsible for the large difference in Re incorporation into the glass melt in these two feeds.