Effect of cooling rate on precipitation during homogenization cooling in an excess silicon AlMgSi alloy

The effect of cooling rate on the precipitation process during homogenization cooling in EN AW 6082 alloy was investigated. The extent of precipitation was estimated from electrical conductivity measurements on samples cooled to room temperature at different rates. There is considerable amount of precipitation during cooling even at 1000 °C h− 1. The precipitating phase is predominantly the equilibrium β‐Mg2Si. The hardness decreases while the extent of precipitation increases with decreasing cooling rate, particularly below 250 °C h− 1, where orthogonal β′-Mg2Si platelets, in addition to β‐Mg2Si, form. A considerable fraction of the precipitation capacity is retained at the end of homogenization cooling at rates relevant to the industrial practice. Billets respond to a subsequent preheating cycle by β as well as β′ precipitation. The metastable β″ phase, on the other hand, is suppressed. Cooling rates between 1000 and 150 °C h− 1 have no impact on the dissolution behavior during billet preheating. All billets undergo complete dissolution at 475 °C implying that there may be possibilities of exploring lower preheating temperatures than what is normally used in the processing of EN AW 6082 billets.

► Extent of precipitation in 6082 alloy increases with decreasing cooling rate.
► β‐Mg2Si is the predominant phase that forms during cooling at 500–1000 °C h− 1.
► β′-Mg2Si also forms during slower cooling at 150–250 °C h− 1.
► Considerable precipitation capacity is retained after homogenization cooling.
► Billets are solutionized at 475 °C, regardless of the cooling rate employed.