Ductile damage in aluminium alloy thin sheets: Correlation between micro-tomography observations and mechanical modeling

This work deals with the characterization of ductile damage in an aluminium alloy AA6016-T4 by X-ray micro-tomography, as a function of anisotropy and triaxiality. Interrupted tensile tests on notched samples with three different geometries were performed and the void volume fraction was measured for different strain values, up to rupture. It was shown that void volume fraction evolution with the strain is rather similar at 0° and 90° to RD but at 45° to RD it shows a more rapid evolution. Moreover, for the same strain level, a higher void volume fraction was recorded for a higher triaxiality ratio. Whatever the orientation and the stress triaxiality ratio, void volume fraction values range from 5×10−45×10−4 up to 0.04. A numerical model based on Gurson–Tvergaard–Needleman constitutive equations was used to simulate the different tests. Hardening of the material was identified from macroscopic tensile test nucleation material parameters were identified by a direct method from void volume fraction evolution. It can be seen that the influence of triaxiality on void volume fraction is underestimated, though void growth is nicely predicted for the highest triaxiality ratio, for strains below 0.5. The load level was correctly predicted, except for high strain, where coalescence seems necessary to be taken into account.