The effect of sodium silicate concentration on microstructure and corrosion properties of MAO-coated magnesium alloy AZ31 in simulated body fluid

In recent years, magnesium and its alloys are considered as biodegradable implants. However magnesium implants may rapidly corrode before the natural healing process of the tissue is completed. In this investigation, micro arc oxidation process has been studied for avoiding primary corrosion of the magnesium alloy in simulated body fluid. Anodized coating was formed on AZ31 alloy in nontoxic silicate-alkaline solution at constant current. The effects of silicate concentration and conductivity of electrolyte solution on microstructure and corrosion properties of coating were evaluated. Scanning electron microscopy showed that a thick and condensed coating is formed after enough anodizing period. Energy dispersive spectroscopy showed that Si, O and Mg are the main components of the coating. Corrosion resistance of the coated and uncoated samples was assessed using potentiodynamic polarization and electrochemical impedance spectroscopy tests in SBF at 37 °C and pH of 7.4. Maximum corrosion resistance was achieved at 30 g/L concentration of sodium silicate in anodizing solution. It was observed that further increase in silicate concentration decreased the corrosion resistance.