Cleaner production in the management of water use at a poultry slaughterhouse of Vale do Taquari, Brazil: a case study

This study included the layout characterization for the production process of a poultry slaughterhouse using qualitative and quantitative flow charts for water management; analysis of general parameters for pollution load in the wastewater produced in critical stages of the production process and assessment of environmental impact indicators. Prognoses for cleaner production based on water management were established. The diagnostic stage revealed that the scalding, pre-chilling, separated points of wastewater disposal for the wastewater treatment plant and disposal of treated and non-reused wastewater were critical for water management. Dissolved oxygen depletion and eutrophication account for the major environmental impacts of these wastewaters, resulting in an environmental pressure index of 32.1. The opportunities for cleaner production implementation resulting from this study include the reuse of wastewaters from pre-chilling and chilling for pre-washing of carcasses, since average temperatures of these wastewaters range between 4 and 16 °C. This will contribute to lowering the oil and grease pollution load. Another strategy concerns the standardization of cleaning procedures with rational water use in all work shifts and implementation of water meters on a sector-by-sector basis. In the latter case, which has already been implemented, water consumption was reduced by 13%.