Effects of hemicellulose pre-extraction and cellulose nanofiber on the properties of rice straw pulp

The aim of this study was to evaluate the influence of mild alkaline pre-extraction on the hemicelluloses removal of rice straw. In addition, the performance of cellulose nanofibers (CNFs) addition on some physico-mechanical properties obtained from extracted and un-extracted (control) samples were investigated. An optimum compromise was found as operating conditions (10% soda, 50 °C, and 90 min) that provided moderate hemicelluloses removal (48.1%). The residual extracted rice straw particles were subjected to soda–anthraquinone pulping at 160 °C for 30–60 min with 6 to 18% active alkali charge. Compared with the control samples, the screened yield and Kappa number for extracted pulps decreased slightly. Extracted samples showed better air resistance compared with the un-extracted (control) pulps. However, pre-extraction was found to negatively impact on some mechanical properties such as decrease in burst and tensile indices while addition of CNFs and refining of fibers could improve the strength properties considerably. In general, the addition of CNFs in any concentrations considerably enhanced tensile and burst indices of the sheets in extracted and un-extracted conditions, compared with the unfilled ones. The improvement in mechanical properties was considered one of the key benefits brought by CNFs reinforcement. On the other hand, the stretch properties of the beaten pulps are higher than those of control samples. SEM observations showed that CNFs were deposited on the voids between the rice straw fibers.