Spontaneous ignition temperature for the compacted mixture of Ni–Al system: Experiment, theory, and comparisons

Spontaneous ignition of compacted mixture has been examined not only experimentally but also theoretically, relevant to materials synthesis for Ni–Al system. Spontaneous ignition temperature, determined from the inflection-point of the temporal variation of surface temperature, is found to decrease at first, reach the minimum, and then increase gradually, with increasing size ratio, being defined as the ratio of compact and particle diameters and reported to be useful in correlating experimental results. The lowest temperature observed is as low as that, more than 200 K below the melting point 934 K of Al, at the size ratio of c.a. 700. While its decrease is attributed to the increase in the particle surface per unit spatial volume of compacted mixture, as reported in the literature, its increase found in the course of the present study can fairly be correlated to an enhancement of heat loss from each particle in the compacted mixture, by conducting a theoretical consideration. As for the dependence of spontaneous ignition temperature on the mixture ratio, a shifting occurs from a decreasing trend with increasing mixture ratio at small size ratios, less than about 700, to an insensitive trend to the mixture ratio, had not been reported in the literature. In addition, a fair degree of agreement, shown in experimental comparisons with theoretical results, indicates that the present formulation has captured the essential features of the spontaneous ignition of compacted mixture, especially for size ratios with large values. Since this kind of particle size effects, relevant to the spontaneous ignition of the compacted mixtures, has not been captured in the previous studies, its elucidation can be considered not only notable but also useful, in manipulating combustion process in materials synthesis, especially, in choosing a specific condition for the lowest spontaneous ignition temperature by varying the size ratio.