Fabrication of a full-size mock-up for inboard 10° section of ITER vacuum vessel thermal shield

A full-scale mock-up of VVTS inboard section was made in order to validate its manufacturing processes before manufacturing the vacuum vessel thermal shield (VVTS) for ITER tokamak. VVTS inboard 10° section consists of 20 mm shells on which cooling tubes are welded and flange joints that connect adjacent thermal shield sectors. The whole VVTS inboard is divided into two by bisectional flange joint located at the center. All the manufacturing processes except silver coating were tested and verified in the fabrication of mock-up. For the forming and the welding, pre-qualification tests were conducted to find proper process conditions. Shell thickness change was measured after bending, forming and buffing processes. Shell distortion was adjusted after the welding. Welding was validated by non-destructive examination. Bisectional flange joint was successfully assembled by inserting pins and tightening with bolt/nut. Bolt hole margin of 2 mm for sector flange was revealed to be sufficient by successful sector assembly of upper and lower parts of mock-up. Handling jig was found to be essential because the inboard section was flexible. Dimensional inspection of the fabricated mock-up was performed with a 3D laser scanner.