Design by theoretical and CFD analyses of a multi-blade screw pump evolving liquid lead for a Generation IV LFR

Lead-cooled fast reactor (LFR) has both a long history and a penchant of innovation. With early work related to its use for submarine propulsion dating to the 1950s, Russian scientists pioneered the development of reactors cooled by heavy liquid metals (HLM). More recently, there has been substantial interest in both critical and subcritical reactors cooled by lead (Pb) or lead–bismuth eutectic (LBE), not only in Russia, but also in Europe, Asia, and the USA. The growing knowledge of the thermal-fluid-dynamic properties of these fluids and the choice of the LFR as one of the six reactor types selected by Generation IV International Forum (GIF) for further research and development has fostered the exploration of new geometries and new concepts aimed at optimizing the key components that will be adopted in the Advanced Lead Fast Reactor European Demonstrator (ALFRED), the 300 MWt pool-type reactor aimed at proving the feasibility of the design concept adopted for the European Lead-cooled Fast Reactor (ELFR). In this paper, a theoretical and computational analysis is presented of a multi-blade screw pump evolving liquid Lead as primary pump for the adopted reference conceptual design of ALFRED. The pump is at first analyzed at design operating conditions from the theoretical point of view to determine the optimal geometry according to the velocity triangles and then modeled with a 3D CFD code (ANSYS CFX). The choice of a 3D simulation is dictated by the need to perform a detailed spatial simulation taking into account the peculiar geometry of the pump as well as the boundary layers and turbulence effects of the flow, which are typically tri-dimensional. The use of liquid Lead impacts significantly the fluid dynamic design of the pump because of the key requirement to avoid any erosion affects. These effects have a major impact on the performance, reliability and lifespan of the pump. Albeit some erosion-related issues remain to be fully addressed, the results of this analysis show that a multi-blade screw pump could be a viable option for ALFRED from a thermo-fluid-dynamic point of view.