Development of structural design procedure of plate-fin heat exchanger for HTGR

Highly efficient plate-fin heat exchanger for application to HTGR has been focused on recently. Since this heat exchanger is fabricated by brazing a lot of plates and fins, a new procedure for structural design of brazed structures in the HTGR temperature region up to 950 °C is required. Firstly in this paper influences on material strength due to both thermal aging during brazing process and helium gas environment were experimentally examined, and failure mode and failure limit of brazed side-bar structures were experimentally clarified. Secondly allowable stresses for aging materials and brazed structures were newly determined on the basis of the experimental results. For the purpose of validating the structural design procedure including homogenization FEM modeling, a pressure burst test and a thermal fatigue test of partial model for plate-fin heat exchanger were carried out. Finally, results of reference design of plate-fin heat exchangers of recuperator and intermediate heat exchanger for HTGR plant were evaluated by the proposed design criteria.

► We propose high temperature structural design procedure for plate-fin heat exchanger
► Allowable stresses for brazed structures will be newly discussed
► Validity of design procedure is confirmed by carrying out partial model tests
► Proposed design procedure is applied to heat exchangers for HTGR.