Multistage hydraulic jet acid fracturing technique for horizontal wells

Acid fracturing in deep carbonate reservoirs is challenged by deep well stimulation with high temperature (>120 °C), high fracture pressure (>2.0 MPa/m), high flow friction, and strong reservoir heterogeneity. To meet these challenges, a new stimulation method, called the hydraulic jet acid fracturing technique, was developed. According to the mechanisms of hydraulic jet acid fracturing, the authors self-design the downhole injector and pipe strings used in multistage hydraulic jet acid fracturing and provide optimization standards for the nozzle number and diameter combination, abrasive perforating parameter, and pumping program. The technique realizes multistage acid fracturing by hydraulic separation and features simple downhole tools, high temperature resistance (160 °C), low cost and risk. In addition, hydraulic acid injection can extend effective acid corrosion distance nearby well and enhance the acidification effect. The optimal jet phasing is 60 degrees with spiral arrangement to lower formation fracture pressure. A relationship chart between optimal flow rate and wellhead pressure is established, which helps to increase flow rate as far as possible under wellhead assembly capacity and to determine nozzle diameter and number. Results from field tests show that this method can work at a maximum depth of 6 400.53 m, with a total acid volume of up to 618 m3. It is effective in creating acid fractures in ultra-deep horizontal wells.