Lattice Boltzmann method study of effect three dimensional stacking-chip package layout on micro-void formation during encapsulation process

The current study applied the lattice Boltzmann method to examine the effects of stacking chips layout to the micro-void formation in three-dimensional (3D) packaging. Three-dimensional 19-velocities commonly known as D3Q19 scheme is utilized in this study. Three different cases, which are different in layout design, are examined. For code verification purpose, an experimental work is also presented to compare the flow front results between numerical and experimental at different filling percentage. The numerical predictions compared well with the experimental results. Minor differences are observed in their flow front profile. The numerical findings identified the predicted locations of micro-void formation during the encapsulation process. The entrapment of micro-void was visualized clearly in the simulation because of the unbalanced molecular force at the interface during encapsulation. Knit lines were also identified at the interface between the flows that occurred in the encapsulation. Different layout of stacking flip-chips package have influence the micro-void in the package, which tended to form at the stacking chips region. The results show that the lattice Boltzmann method has a good performance in the IC encapsulation simulation.