A model to predict the relaxation of weld residual stress by cyclic load: Experimental and finite element modeling

In this paper, the relaxation of weld residual stress in a 316L stainless steel weld joint under cyclic loading was researched by experimental and finite element method (FEM). Initially, the as-weld residual stresses were calculated by a sequential coupling thermo-mechanical FEM. Subsequently, a cyclic plasticity constitutive model was proposed to study the redistribution of the residual stress by the cyclic load. Significant residual stresses are released during the first few cycles. Especially, about 45-60% of the maximum residual stresses are released during the first cycle because of the plastic deformation caused by the superposition between the as-weld residual stress and the applied load. More residual stresses are released with the increase of the stress amplitude and cyclic number. An analytical model, which considers the effects of the initial residual stress, yield stress, stress amplitude, and number of cycles, was proposed to predict the relaxation of the weld residual stress by the cyclic load. In addition, experimental measurements were also performed to validate this model. Experimental results prove that the proposed model can be used as a valid tool to predict the relaxation of residual stress by the fatigue load.