Comparative Characterization of P91 and 10CrMo9-10 Creep Resistant Steel Welds

P91 and 10CrMo9-10 creep resistant steels are critical to the performance of boiler tubes and power generating plants in general. Components made from these materials are mainly joined by welding. This paper reports on the comparative study of the effect of TIG and SMAW welding on the mechanical performance of P91 and 10CrMo9-10. TIG was used for root welding while SMAW was used for weld filling of V-butt joints. Specimens of the two alloys prepared using recommended welding procedures are evaluated using optical microscopy and Vickers micro hardness assessment. Some specimens were post weld heat treated while others were not. Post weld heat treated (PWHT) specimens exhibited similar properties as the corresponding base materials for both steels. TIG welding resulted in significant grain size reduction in both steels. PWHT produced more consistent grain structure, which is favorable.