A nitrogen-doped 3D hierarchical carbon/sulfur composite for advanced lithium sulfur batteries

Hybrid nanostructures containing one-dimensional (1D) carbon nanotubes (CNTs) and three-dimensional (3D) mesoporous carbon sphere have many promising applications due to their unique physical chemical properties. In this study, a novel 3D hierarchical carbon material (MCCNT) composed of mesoporous carbon sphere core and nitrogen rich CNTs shell is successfully prepared via an aerosol spray and subsequent chemical vapor deposition (CVD) processes. Owning to its well defined porous structure and favorable conductive framework, MCCNT is used as a potential sulfur host in lithium sulfur batteries through a classic melt-diffusion method. When cycled at a current density of 0.2 C (1 C = 1675 mA h g−1), it delivers an initial capacity as high as 1438.7 mAh g−1. Even if the current density increase to 1 C, the specific capacity still remain up to 534.6 mAh g−1 after 300 cycles. The enhanced electrochemical performance can be attributed to the hybrid structure of MCCNT, in which, the porous core works as a host to confine sulfur and accommodate volume expansion and the external CNTs provide excellent electron and ion conductive frame work. Furthermore, the in-situ doped nitrogen on the surface of CNTs enables effective trapping of lithium polysulfides, leading to a much-improved cycling performance.