Laser printing of enamels on tiles

A Nd:YAG laser beam is used as a tool to print patterns of coloured enamels on tile substrates. For this, the laser beam is scanned over a layer of raw enamel previously sprayed on the tile surface. The possibility to focus the laser energy to heat a small zone without affecting the rest of the piece presents some advantages in front of traditional furnace techniques in which the whole piece has to be heated; among them, energy saving and the possibility to apply enamels with higher melting temperatures than those of the substrate. In this work, we study the effects of laser irradiation of a green enamel, based in chromium oxide pigment and lead frit, deposited on a white tile substrate. Lines obtained with different combinations of laser beam power and scan speeds were investigated with the aim to optimize the process from the point of view of the quality of the patterns. For this purpose, the morphology of the lines and their cross-sections is studied. The results show that lines with good visual properties can be printed with the laser. The characteristics of the marked lines were found to be directly related with the accumulated energy density delivered. Moreover, there is a linear relationship between the accumulated energy density and the volume of melted material. A minimum accumulated energy density is required to melt a shallow zone of the glazed substrate to allow the adhesion of the enamelled lines.