Influence of powder physicochemical characteristics on microstructural and optical aspects of YAG and Er:YAG ceramics obtained by SPS

The present work aims to establish a correlation between the characteristics of YAG and Er:YAG commercial powders produced by two different synthesis routes and sintered ceramic microstructures and their optical aspect by taking into account the influence of pressure applied during the Spark Plasma Sintering (SPS) process. Physical and chemical characteristics of the powders were compared using various techniques such as SEM, XRD, laser diffraction and chemical analyses. Their behaviours were evaluated through a rheological study, compressibility tests and dilatometry cycles using SPS. This paper pinpoints the most important powder features which influence the optical quality of YAG and Er:YAG ceramics. The optical quality is mainly affected by the porosity, related to powder characteristics that affect particle rearrangement, densification and grain growth. The applied pressure induces microstructural heterogeneities depending on the starting material used and resulting in core-shell aspects of sintered ceramics.