Fracture behavior of nanostructured heavily cold drawn pearlitic steel wires before and after annealing

In situ micro-cantilever fracture testing is used to demonstrate changes in fracture behavior of nanostructured, heavily cold drawn pearlitic steel wires as a function of drawing strain and annealing conditions. It is shown that these steels exhibit a sharp transition in fracture behavior between a drawing strain of 320% and 520% with a drop in fracture toughness from 7.5 to 4 MPam1/2. This is confirmed from the nature of fracture which is stable with some degree of plasticity at drawing strains below 320% and changes to catastrophic cleavage fracture at drawing strains of 420% and above. This transition and associated brittleness is attributed to structural (cementite decomposition and strain induced increase in tetragonality) and microstructural (increasing nanocrystallinity and dislocation density) evolution that these steels undergo at higher drawing strains. On heat treating the 420% strained sample, brittle cleavage fracture continues for low temperature (200 °C) annealing with no visible changes in microstructure, while crack growth is suppressed and large-scale plasticity is recovered for high temperature (500 °C) annealing with accompanying grain coarsening, and re-precipitation of spherodized cementite at grain boundaries.