Mechanical properties and deformation mechanism of Mg-Al-Zn alloy with gradient microstructure in grain size and orientation

The surface mechanical attrition treatment was taken to fabricate the gradient structure in AZ31 magnesium alloy sheet. Microstructural investigations demonstrate the formation of dual gradients with respect to grain size and orientation, where the microstructural sizes decreased from several microns to about 200 nm from center area to treated surface, while the c-axis gradually inclined from being vertical to treated plane towards parallel with it. According to tensile results, the gradient structured sample has yield strength of 305 MPa in average, which is increased by about 4 times when compared with its coarse-grained counterpart. Meanwhile, contrary to quickly failure after necking in most traditional magnesium alloys, the failure process of gradient structure appears more gently, which makes it has 6.5% uniform elongation but 11.5% total elongation. The further comparative tensile tests for separated gradient layers and corresponding cores demonstrate that the gradient structured sample has higher elongation either in uniform or in post-uniform stages. In order to elucidate the relationship between mechanical properties and deformation mechanisms for this dual gradient structure, the repeated stress relaxation tests and pole figure examinations via X-ray diffraction were conducted in constituent gradient layer and corresponding core, as well as gradient structured sample. The results show that the pyramidal dislocations in dual gradient structure are activated through the whole thickness of sample. Together with the contribution of grain-size gradient, more dislocations are activated in dual gradient structure under tensile loading, which results in stronger strain hardening and hence higher tensile ductility.