Software sensors are a real alternative to true sensors

At the Ejby Mølle WWTP in Odense Denmark a software sensor predicts the ammonium and nitrite + nitrate concentration in real-time based on ammonium and redox potential measurements. The predicted ammonium concentration is used to control the length of the nitrification phase in a Biodenipho® activated sludge unit because the software sensor has a shorter response time and a better up-time than the ammonium meter. The software sensor simplifies meter service and can reduce maintenance costs. The computed nitrite + nitrate concentration is an added benefit of the software sensor. On 4 different days, series of grab samples of the mixed liquor were collected in the aeration tanks. The average difference between the ammonium concentrations in the grab samples and the predicted ammonium concentration was 0.2 mgN L−1 and the average difference between the predicted and the measured nitrite + nitrate concentration was 0.3 mgN L−1. The agreement between the predicted and the measured ammonium concentration in the grab samples was better than the agreement between the ammonium meter and the grab samples. This was due to the shorter response time of the software sensor compared with the ammonium meter.