Explosions of carbon black and propane hybrid mixtures

Explosions of hybrid mixtures, i.e. mixtures containing more than one combustible phase, are not well understood. Most studies in this area involve mixtures of common dusts and gases, such as coal and methane, or polyethylene and ethylene. The present work focuses on explosions of carbon black particles, i.e. almost pure carbon with a very low content of volatiles: this makes the process of explosion less intense. However, addition of some quantities of combustible gases (here: propane) may sustain combustion processes. Another important issue is the fact that the carbon black particles are smaller in size than most dusts encountered in the process industry. The experiments were carried out in a 20-L explosion vessel and the analysis of the results focuses on the maximum explosion pressures and the maximum rates of pressure rise as a function of carbon black and propane concentrations. In addition, some samples of unburnt dust were collected and analysed with a scanning electron microscope and with thermo-gravimetric analysis.

► Carbon black is difficult to ignite even though it consists of almost pure carbon.
► Adding of propane to carbon black increases probability of ignition.
► Explosion pressure for mixtures of carbon black and propane in air may be higher than for pure propane in air.
► Carbon black consists of nanoparticles that are cohesive: possible formation of agglomerates and deposits.