Insight into methanol synthesis from CO2 hydrogenation on Cu(1 1 1): Complex reaction network and the effects of H2O

Methanol synthesis from CO2 hydrogenation on supported Cu catalysts is of considerable importance in the chemical and energy industries. Although extensive experimental and theoretical efforts have been carried out in the past decades, the most fundamental questions such as the reaction mechanisms and the key reaction intermediates are still in debate. In the present work, a comprehensive reaction network for CO2 hydrogenation to methanol on Cu(1 1 1) is studied using periodic density functional theory calculations. All of the elementary reaction steps in the reaction network are identified in an unbiased way with the dimer method. Our calculation results show that methanol synthesis from direct hydrogenation of formate on Cu(1 1 1) is not feasible due to the high activation barriers for some of the elementary steps. Instead, we find that CO2 hydrogenation to hydrocarboxyl (trans-COOH) is kinetically more favorable than formate in the presence of H2O via a unique hydrogen transfer mechanism. The trans-COOH is then converted into hydroxymethylidyne (COH) via dihydroxycarbene (COHOH) intermediates, followed by three consecutive hydrogenation steps to form hydroxymethylene (HCOH), hydroxymethyl (H2COH), and methanol. This is consistent with recent experimental observations [1], which indicate that direct hydrogenation of formate will not produce methanol under dry hydrogen conditions. Thus, both experiment and computational modeling clearly demonstrate the important role of trace amounts of water in methanol synthesis from CO2 hydrogenation on Cu catalysts. The proposed methanol synthesis route on Cu(1 1 1) not only provides new insights into methanol synthesis chemistry, but also demonstrates again that spectroscopically observed surface species are often not critical reaction intermediates but rather spectator species.

In the presence of H2O, the trans-COOH formation is dramatically facilitated by a unique hydrogen transfer mechanism. The weakly bonded CO2 is hydrogenated by one of the H atoms in H2O while the atomic surface H begins to interact strongly with the H2O molecule.Figure optionsDownload high-quality image (147 K)Download as PowerPoint slideHighlights
► The unbiased PES of CO2 hydrogenation to CH3OH on Cu(1 1 1) was mapped out.
► Direct HCOO hydrogenation on Cu(1 1 1) is a “dead end” for methanol synthesis.
► The crucial role of H2O in the methanol synthesis from CO2 hydrogenation on Cu(1 1 1).
► New feasible route for methanol synthesis from CO2 hydrogenation is proposed.