Effects of feed water temperature on inorganic fouling of brackish water RO membranes

A bench scale RO process simulator was operated in a batch concentration mode to determine the effects of product water recovery and feed water temperature on flux, rejection, and inorganic fouling by gypsum scale formation for simulated brackish water. As feed water temperature increased, salt rejection and concentration polarization decreased (reducing scale formation potential at a given recovery). However, gypsum crystal nucleation and growth rates increased with temperature. Specifically, at 15 and 25°C gypsum scale formation resulted in slow, steady flux decline at recoveries as low as 10-20%. At these temperatures, many small crystals formed over the entire membrane surface. In contrast, at 35°C flux decline was due to the increasing feed solution osmotic pressure - up to a recovery of about 70%. At this recovery, we observed a sudden, rapid loss of flux and a concomitant spike in feed water turbidity. Relatively few (in number), large crystals formed on the membrane towards the brine outlet of the RO simulator, but the entire membrane surface was covered with “needle-like” crystal fragments. The crystal fragments broke off from growing gypsum rosettes and re-deposited uniformly across the membrane forming a “cake layer” that caused the massive flux decline. These results suggest that high temperature operation of brackish water RO processes could enable higher recovery and lower energy consumption, but operating near the limiting recovery (at elevated temperature) creates an increased risk of a catastrophic fouling event.