Substitution potentials of recycled HDPE and wood particles from post-consumer packaging waste in Wood-Plastic Composites

The market share of Wood-Plastic Composites (WPC) is small but expected to grow sharply in Europe. This raises some concerns about suitable wood particles needed in the wood-based panels industry in Europe. Concerns are stimulated by the competition between the promotion of wooden products through the European Bioeconomy Strategy and wood as an energy carrier through the Renewable Energy Directive. Cascade use of resources and valorisation of waste are potential strategies to overcome resource scarcity. Under experimental design conditions, WPC made from post-consumer recycled wood and plastic (HDPE) were compared to WPC made from virgin resources. Wood content in the polymer matrix was raised in two steps from 0% to 30% and 60%. Mechanical and physical properties and colour differences were characterized. The feasibility of using cascaded resources for WPC is discussed. Results indicate the technical and economic feasibility of using recycled HDPE from packaging waste for WPC. Based on technical properties, 30% recycled wood content for WPC is feasible, but economic and political barriers of efficient cascading of biomass need to be overcome.