Tailoring the structure of S-PEEK/PDMS proton conductive membranes through applied electric fields

Composite membranes were formed composed of proton conductive sulfonated poly(ether ether ketone) (S-PEEK) particles dispersed in a non-proton conductive polymeric matrix, a cross-linked poly(dimethyl siloxane) (PDMS). The structure of the composites was controlled by applying electric fields to suspensions of S-PEEK particles in the liquid PDMS precursor, followed by thermally initiated cross-linking polymerization to fix the field-induced structure. The effects of the electric field on membrane structure, proton conductivity, methanol permeability, and water swelling were examined. Under certain conditions, the applied electric field induced the S-PEEK particles to form long chains across the liquid PDMS prepolymers. The degree of particle chaining was a function of the electric field frequency, magnitude, and application time. The S-PEEK particle chaining resulted in an improvement of the membrane conductivity, water uptake ability, and dimensional stability in comparison to membranes containing randomly distributed particles. The particle chaining also increased the methanol permeation across the composite membranes, but the selectivity of the membranes for protons over methanol increased sharply because the increase in proton conductivity was much larger relative to the methanol permeability increase. The membranes also display anisotropic swelling behavior in water that may prove advantageous for enhancing mechanical stability in fuel cells undergoing humidity cycling. The present study demonstrates a novel fabrication approach that can be used to control the structure of a variety of types of composite membranes to enhance performance for fuel cell applications.