Surface modification of non-woven fabric by DC pulsed plasma treatment and graft polymerization with acrylic acid

Direct-current pulsed plasma treatment (DPPT) followed by thermal-induced graft polymerization with acrylic acid (AA) was used to modify poly(ethylene terephthalate)/polyethylene (PET/PE) non-woven fabric (NWF) in this study. The water contact angle of plasma modified NWF decreased sharply with DPPT time in 4 s. The water content of the NWF increased with DPPT time and levelled off after 30 s. Chemical analysis by X-ray photoelectron spectroscopy (XPS) indicated that the surface property of modified NWF could be maintained for more than 8 months under ambient conditions and could be further improved by grafting with acrylic acid. The concentration of AA in PET/PE-g-AA NWF increased both with the monomer concentration and the plasma treatment time. The maximum grafting density was 1.17 μmol/cm2 with 40 s DPPT and 20% (w/w) AA. Improved biocompatibility of the modified NWF was confirmed with 3T3 fibroblast cells where cell viability was analyzed by MTT assays. More cells were found to attach to the modified NWF with higher growth rates, indicating that an improvement in surface properties by DPPT followed by graft polymerization of AA is beneficial for cell attachment and growth. A much more uniform cell distribution was found within the modified NWF from confocal laser scanning microscope observations.