CFD analysis of localized crud effects on the flow of coolant in nuclear rod bundles

It has been suggested that crud deposits on a number of adjacent fuel rods might reduce coolant flow rates in associated sub-channels. Such reduced flow rates could then worsen thermal-hydraulic conditions, such as margin to saturated boiling, fuel surface temperature, and the DNB ratio. We report the results of a detailed computational fluid dynamics study of the flow pattern in a partially crudded rod bundle. Values obviously depend on, for example, the thickness of crud assumed, but sub-channel flow rate reductions of ∼10% were predicted by this analysis. However, this mass flow rate reduction was found to be more than offset by improved heat transfer induced by the relatively rough surface of the crud. Cladding temperatures were predicted to be essentially unchanged, and the DNBR was similarly little altered. We conclude that such flow reduction and diversion is not likely to be of concern.