Thermostable and flame retardant Mesua ferrea L. seed oil based non-halogenated epoxy resin/clay nanocomposites

Bio-based polymer nanocomposites have a unique niche of their own in the domain of green technology. A bio-based sulfone epoxy resin (BPSE) has been synthesized from the monoglyceride of Mesua ferrea L. seed oil, bis(4-hydroxyphenyl) sulfone, bisphenol-A and epichlorohydrin. The formation of resin was confirmed by the determination of viscosity, epoxy equivalent, etc. and the structure was elucidated from FTIR and 1H NMR spectroscopies. This resin was used as the matrix for the preparation of epoxy/clay nanocomposites by ex situ technique using different doses of organo nano-clay (1, 2.5 and 5%, w/w). XRD, TEM, SEM, FTIR and rheological studies confirmed the formation of nanocomposites with partial exfoliated structure of the nano-clay. The study demonstrated that the tensile strength enhanced from 4 to 11.4 MPa, scratch hardness improved by two-fold, gloss value increased by 20 units, adhesive strength improved by two-fold and thermal stability improved by 19 °C on incorporation of 5 wt% of nano-clay with respect to the pristine polymer. The limiting oxygen index value and UL94 test indicated improvement of flame retardancy of the nanocomposites. The results exhibit the potentiality of these bio-based epoxy/clay nanocomposites for multifaceted advanced applications.