Safety-related conclusions for the application of ultrasound in explosive atmospheres

International safety regulations such as EN 1127-1 consider ultrasound to be an ignition source. Currently, applications of ultrasound in explosive atmospheres have to comply with a threshold value of 1 mW/mm2. However, it is unclear as to how this intensity has to be measured and, therefore, this threshold value is poorly defined. Moreover, it is based on theoretical estimations in analogy to other ignition sources and there are no publications or significant records on these estimations. Within a research project at PTB, it has now been investigated experimentally in relation to worst-case considerations including airborne ultrasound, focused MHz ultrasound in liquids and acoustic cavitation. On the basis of the results of the research it is now possible to revise the current regulations and to specify measures for safe operation of ultrasonic applications in explosive atmospheres. In this context, for ultrasound coupled directly to gaseous atmospheres a new threshold value of 170 dB (re. 20 μPa) can be suggested, and for ultrasonic applications in liquids, an augmentation can be made to the threshold to 400 mW/mm2.