Structural analysis based sensors fault detection and isolation of cylindrical lithium-ion batteries in automotive applications

• An electro-thermal model is described for cylindrical lithium-ion batteries.
• A systematic sensors fault diagnosis scheme for lithium-ion batteries is proposed.
• The scheme depends on sequential residual generation using structural analysis.
• The effectiveness of the proposed diagnostic scheme is experimentally validated.

The battery sensors fault diagnosis is of great importance to guarantee the battery performance, safety and life as the operations of battery management system (BMS) mainly depend on the embedded current, voltage and temperature sensor measurements. This paper presents a systematic model-based fault diagnosis scheme to detect and isolate the current, voltage and temperature sensor fault. The proposed scheme relies on the sequential residual generation using structural analysis theory and statistical inference residual evaluation. Structural analysis handles the pre-analysis of sensor fault detectability and isolability possibilities without the accurate knowledge of battery parameters, which is useful in the early design stages of diagnostic system. It also helps to find the analytical redundancy part of the battery model, from which subsets of equations are extracted and selected to construct diagnostic tests. With the help of state observes and other advanced techniques, these tests are ensured to be efficient by taking care of the inaccurate initial State-of-Charge (SoC) and derivation of variables. The residuals generated from diagnostic tests are further evaluated by a statistical inference method to make a reliable diagnostic decision. Finally, the proposed diagnostic scheme is experimentally validated and some experimental results are presented.