From lab to application - Improved frictional performance of journal bearings induced by single- and multi-scale surface patterns

The present study experimentally examines the effect of selected single-scale and multi-scale surface patterns fabricated by roller-coining and/or direct laser interference patterning on the frictional performance of journal bearings. For this purpose, surface patterns showing beneficial effects in preliminary laboratory tests were selected and fabricated onto the shaft of journal bearings made of stainless steel (AISI 304). The frictional performance of these patterns was evaluated on a special test rig by recording Stribeck-like curves. The results show greatly reduced coefficients of friction and a shift in the transition from mixed to hydrodynamic lubrication to smaller rotational speeds for all patterned samples compared to the reference sample. The observed friction reduction matches well with results observed in the previous laboratory tests.