Minimization of Wet End disturbances during web breaks using online LAV estimation

During a Wet End break, the loss of paper feed through the paper machine causes loss of sensory information and the remaining parts of the process are operated in open-loop. This causes the stock composition in the Headbox to deviate substantially from the nominal specifications, causing paper quality (after start up) and paper machine runability issues. In this work, the Base Sheet Ash measurement of the scanner is estimated using a least absolute value (LAV) model which can then be used for control of the chalk valve during the breaks to keep the Headbox Ash within specified limits. The model is computed using a very fast optimization algorithm which is able to compute the LAV solution using only basic elementary operations. The proposed approach has been developed for a UK paper mill.