Mechanoelectrical properties of a GnF/PDMS composite controlled by the aspect ratio and concentration of GnF

A functional polymer-matrix composite (PMC) with controllable material properties is emerging as a promising material for the smart sensors in structural health monitoring (SHM). A GnF/PDMS composite is developed as a new functional PMC by blending graphite nanoflakes (GnFs) with polydimethylsiloxane (PDMS) where GnF and PDMS are used as a reinforcing/conductive filler and an elastic host matrix, respectively. We characterize the mechanoelectrical property-controllable GnF/PDMS composite, mainly focusing on the following issues: (i) determination of the best solvent for the preparation of a GnF/PDMS composite solution, (ii) exploration of changes in the mechanoelectrical properties of the functional PMC induced by variations in the aspect ratio (AR) and concentration of GnF. Among 9 kinds of common solvents, benzene shows both high GnF dispersibility and excellent PDMS compatibility, therefore being chosen as the optimal solvent. Variations in GnF AR (223-1017) and GnF concentration (1.0-25.0 wt.%) lead to significant changes in the elastic modulus, fracture strain, electrical conductivity, and gauge factor of the functional PMC in the ranges of 0.39-13.8 MPa, 0.09 to 2.54, 6.97 × 10−6 to 221.0 S/m, and 6 to about 37,000, respectively. The empirical models for predicting the mechanoelectrical properties of the functional PMC are also intensively studied. Our GnF/PDMS composite is expected to be used as a functional PMC for the development of smart sensors that detect deformation and fracture in structures.