Corrosion resistance of a superhydrophobic micro-arc oxidation coating on Mg-4Li-1Ca alloy

A micro-arc oxidation (MAO)/zinc stearate (ZnSA) composite coating was fabricated via MAO processing and subsequent sealing with electrodeposition of a superhydrophobic ZnSA. The surface morphologies, chemical composition and corrosion resistance of the coatings were investigated using field-emission scanning electron microscopy, Fourier transform infrared, X-ray diffraction and electrochemical and hydrogen evolution measurements. Results indicated that the MAO coating was efficiently sealed by the following superhydrophobic ZnSA coating. The MAO/ZnSA composite coating significantly enhanced the corrosion resistance of Mg alloy Mg-4Li-1Ca due to its superhydrophobic function. Additionally, corrosion mechanism was suggested and discussed for the composite coating.