Hydro-gas suspension system for a tracked vehicle: Modeling and analysis

Tracked vehicles fitted with torsion bar suspensions are limited in their ability to achieve high mobility. This limitation is due to the linear characteristics and the consequent poorer ride performance. Hydro-gas suspensions due to their inherent non-linear behavior can provide higher mobility and better ride comfort performance. The hydro-gas suspension model has usually been developed from experimental force–displacement characteristics, which requires availability of suspension hardware.In this paper, a hydro-gas suspension system is modeled using polytropic gas compression model to represent the spring characteristics, while the damper orifices are modeled using hydraulic conductance. The analytical model is then validated with experiments individually for spring and damper flow characteristics and then as a suspension-wheel assembly in a test rig. The validated suspension model is incorporated in an in-plane model. Using this model, simulation is carried out for sinusoidal inputs of different wavelengths, amplitudes and vehicle speeds. The simulation model is validated with data measured on a vehicle traversing an APG course. The proposed model agrees very well with the measured data. Based on the validated model, studies on the influence of suspension parameters on the ride comfort of a tracked vehicle are carried out.

Research highlights
► Development of analytical hydro-gas suspension model from physics as opposed to phenomenological models from experimental data.
► Validation of the proposed model with separate experiments for spring and damper characteristics.
► Inclusion of validated model in an in-plane model of a tracked vehicle and validating the simulation with measured data from field trials.