TS-1 oxidation of aniline to azoxybenzene in a microstructured reactor

A multichannel membrane microreactor for continuous selective oxidation of aniline by hydrogen peroxide on TS-1 nanoparticles was successfully demonstrated. The high surface area to volume ratio that can be attained in the microreactor (3000 m2/m3) facilitates the selective removal of water by-product, which reduces the effect of catalyst deactivation during the reaction. An improvement in the product yield and selectivity towards azoxybenzene was also observed. Azobenzene was obtained as by-product and its formation was attributed to homogeneous reaction of nitrosobenzene with aniline. Increasing temperature was beneficial for both yield and selectivity, but beyond 340 K, microreactor operation was ineffective due to bubble formation and hydrogen peroxide decomposition.