5 kWe + 5 kWt reformer-PEMFC energy generator from bioethanol first data on the fuel processor from a demonstrative project

A power unit constituted by a reformer section, a H2 purification section and a fuel cell stack is being tested c/o the Dept. of Physical Chemistry and Electrochemistry of Università degli Studi di Milano, on the basis of a collaboration with HELBIO S.A. Hydrogen and Energy Production Systems, Patras (Greece), supplier of the unit, and some sponsors (Linea Energia S.p.A., Parco Tecnologico Padano and Provincia di Lodi, Italy). The system size allows to co-generate 5 kWe (220 V, 50 Hz a.c.) + 5 kWt (hot water at 65 °C) as peak output. Bioethanol, obtainable by different non-food-competitive biomass, is transformed into syngas by a pre-reforming and reforming reactors couple and the reformate is purified from CO to a concentration below 20 ppmv, suitable to feed a proton exchange membrane fuel cell (PEMFC) stack that will be integrated in the fuel processor in a second step of the experimentation. This result is achieved by feeding the reformate to two water gas shift reactors, connected in series and operating at high and low temperature, respectively. CO concentration in the outcoming gas is ca. 0.4 vol% and the final CO removal to meet the specifications is accomplished by two methanation reactors in series. The second methanation step acts merely as a guard, since ca. 15 ppmv of CO are obtained already after the first reactor.The goals of the present project are to test the integrated fuel processor, to check the effectiveness of the proposed technology and to suggest possible adequate improvements.