Numerical investigation of the performance of symmetric flow distributors as flow channels for PEM fuel cells

This work reports on the performance of a single PEM fuel cell using symmetric flow patterns as gas delivery channels. Three flow patterns, two symmetric and one serpentine, are taken from the literature on cooling of electronics and they are implemented in a computational model as gas flow channels in the anode and cathode side of a PEMFC. A commercial CFD code was used to solve the physics involved in a fuel cell namely: the flow field, the mass conservation, the energy conservation, the species transport, and the electric/ionic fields under the assumptions of steady state and single phase. An important feature of the current modeling efforts is the analysis of the main irreversibilities at different current densities showing the main energy dissipation phenomena in each cell design. Also, the hydraulic performance of the flow patterns was studied by evaluating the pressure drop and pumping power. The first part of this work reveals the advantages of using a serpentine pattern over the base symmetric distributors. The second part is an optimization of the symmetric patterns using the entropy minimization criteria. Such an optimization led to the creation of a flow structure that promotes an improved performance from the point of view of power generation, uniformity of current density, and low pumping power.

► We present novel flow patterns for the gas flow channels of PEM fuel cells.
► A complete 3D full model was developed.
► Current density, power density, and over-potential curves are reported in order to assess the performance of our designs.
► A remarkable improvement was found from the point of view of hydrodynamic performance.