Self-assembly of highly charged polyelectrolyte complexes with superior proton conductivity and methanol barrier properties for fuel cells

The paper is concerned with the formation of Layer-by-Layer (LbL) self-assembly of highly charged polyvinyl sulfate potassium salt (PVS) and polyallylamine hydrochloride (PAH) on Nafion membrane to obtain the multilayered composite membranes with both high proton conductivity and methanol blocking properties. Also, the influences of the salt addition to the polyelectrolyte solutions on membrane selectivity (proton conductivity/methanol permeability) are discussed in terms of controlled layer thickness and charge density.The deposition of the self-assembly of PAH/PVS is confirmed by SEM analysis and it is observed that the polyelectrolyte layers growth on each side of Nafion membrane regularly. (PAH/PVS)10–Na+ and (PAH/PVS)10–H+ with 1.0 M NaCl provide 55.1 and 43.0% reduction in lower methanol permittivity in comparison to pristine Nafion, respectively, while the proton conductivities are 12.4 and 78.3 mS cm−1. Promisingly, it is found that the membrane selectivity values (Φ) of all multilayered composite membranes in H+ form are much higher than those of Na+ form and perfluorosulfonated ionomers reported in the literature. These encouraging results indicate that composite membranes having both superior proton conductivity and improved methanol barrier properties can be prepared from highly charged polyelectrolytes including salt for fuel cell applications.