Synthesis and characterization of novel sulfonated poly(arylene ether ketone) copolymers with pendant carboxylic acid groups for proton exchange membranes

A series of novel side-chain-type sulfonated poly(arylene ether ketone)s with pendant carboxylic acid groups copolymers (C-SPAEKs) were synthesized by direct copolymerization of sodium 5,5′-carbonyl-bis(2-fluorobenzenesulfonate), 4,4′-difluorobenzophenone and 4,4′-bis(4-hydroxyphenyl) valeric acid (DPA). The expected structure of the sulfonated copolymers was confirmed by FT-IR and 1H NMR. Membranes with good thermal and mechanical stability could be obtained by solvent cast process. It should be noted that the proton conductivity of these copolymers with high sulfonatation degree (DS > 0.6) was higher than 0.03 S cm−1 and increased with increasing temperature. At 80 °C, the conductivity of C-SPAEK-3 (DS = 0.6) and C-SPAEK-4 (DS = 0.8) reached up to 0.12 and 0.16 S cm−1, respectively, which were higher than that of Nafion 117 (0.10 S cm−1). Moreover, their methanol permeability was much lower than that of Nafion 117. These results showed that the synthesized materials might have potential applications as the proton exchange membranes for DMFCs.